Precision Batch Control. Higher Margins. Zero Guesswork.
A mid-sized decorative & industrial paint manufacturer achieved major cost savings using digital formulation, real-time costing, and AI-driven forecasting.
Waste Reduced
5.8%
Efficiency Boost
+18%
Annual Savings
โน3.2 Cr
๐ข Client Snapshot
Plants
2
SKUs
180+
Annual Turnover
โน120 Cr
๐ฉ The Challenge
9% raw material wastage
3% batch rejection rate
Manual formulation tracking
No real-time cost visibility
๐ก Implementation
Digital formulation & recipe management
Lot-wise raw material traceability
Real-time batch costing
QC automation
AI demand forecasting
โ๏ธ How It Worked
โ Formulas digitized with version control
โ Batch consumption tracked live
โ QC checkpoints automated
โ AI adjusted pricing based on raw material fluctuation
โ Margin dashboards enabled real-time decisions
๐ Measurable Results (9 Months)
Waste Reduced
9% โ 5.8%
Rejection Reduced
3% โ 1.2%
Production Efficiency
+18%
Annual Savings
โน3.2 Cr
Margin Improvement
+4.5%
๐ Ready to Transform Your Operations?
Neqcor helps manufacturing and trading enterprises move from manual systems to intelligent, data-driven, and AI-powered operations.